1. N95 and Disposable Mask Machine 2. 400mm and 1600mm Melt blown Production Line 3. ES […]
YDC incinerator is latest design for waste treatment, include medical waste, animal cremation and other solid waste. This equipment quality structural for kinds of site, like hospital, environmental department, animal cremation agencies, etc. CLOVER Incinerator supply updated models with dual combustion chamber, mix combustion chamber and smoke filter chamber with refractory lines, and the combustion chamber temperature up to 1200 deg C. Items Specification YDC Model YD-10C / YD-20C / YD-30C / YD-50C Main Product […]
SUPPLY, INSTALLATION AND COMMISSIONING OF WASTE INCINERATOR – TECHNICAL SPECIFICATIONSThe Waste Incinerator is designed to burn Type IV of pathological waste and infectious, contaminated “red bag,” surgical dressings, plastic test devices and other wastes. General SpecificationsBurner: 2 burners (primary burner and second burner) Fuel: Oil Capacity (Cubic Mtr): 0.65 Ave Capacity: 60 kg per hour Fuel Consumption (ltrs / hr):13 External DimensionsLength (mm): 2300 Width (mm): 1220 Height Incl. Flue (mm) 7000 Door Opening (mm) 610 x 710 610 x 710OperationMin. Operating Temperature: 950 Max. Operating Temperature: 1320 Residency Time in Second Chamber: 5 sec Temperature Monitoring: YES Other clarificationEasy and safe operationLarge counter-balanced fill door with electrical lockout.Automatic control system provides preset burn times and shut off. Reload light indicates to operator when it is time to recharge. Be required for burnout of final charge. Low energy consumption levels Programmable digital temperature controls maintain temperature, assuring complete combustion while conserving fuel. Pressure blower with modulating air control creates turbulence and distributes combustion air to secondary chamber. Secondary burner with temperature activated modulating control provides fast preheat and sustains high temperature performance at low energy consumption levels. Charging rate Up to 600kgs per ten-hour day of Type IV pathological waste or red bag waste rated at 2200 BTU’s per kg, based on batch loading twice daily.Thermocouples (2 pcs/ each thermocouple assembled on the unit )Thermocouples with pocket (1 pcs/each burner )Nozzles (2 pcs/burner)Nozzle line (1 pc/burner)Glass fibre (2 roll/size)Ignition electrode ( 2 pcs/burner)High tension cable ( 2 pcs/burner)Flame photometer (1 pcs/burner)Burner primary chamber (1 set)Burner secondary chamber (1set)Control panel parts (1 set)Fuse (1 pk from each rating )Solenoid valve (1 pcs/assembled on the unit)Burner oil filter (10 pcs/burner)Fuel pump (1 pcs/burner)Shaft seal kit (1 set /shaft)Seal plate gasket ( 1 set / plate )Mechanical seal (1 set)Flue gas restricting ring bricks (1set)Refractory cement (1 pk ) Shaft bearing (1 set)V belts (1 set)
10.A ready built fabricated room shall be supplied for housing the incinerator. The room will be designed in such a way that free space is available on all sides and heat radiation kept at minimum and giving the operators an easy workable environment and ventilation. The materials will be sufficient structural thickness of mild steel angles neatly coated with metal primer and epoxy paint to withstand sea corrosion Smoke less burner unit with all accessories:-Oil flow rate range (100-2500) B/D.-GOR range (200-1000) SCF/D.-API range (14-30).-AIR supply: pressure (50-150) psi, flow rate (350) ft3/min.-Water supply: maximum pressure (300) psi, flow rate water (1800) B/D.-Pilot light: propane gas or gas & oil.-Ignition: supply (400 V, 3 phase +N +T, 50 Hz) & (work at 55 c).-Rotation device: one swivel joint allowing rotation of (75) each side of boom center line.-Connections: (oil 2 in-L.P.) & (air 2 in-L.P. equipped with WECO hammer union fig. 602 – (water 2 in-L.P. equipped union fig. 602). -Pilot gas 1/2 in-L.P. • Installing a readymade concrete base (Precast) with Height 30 cm above the ground and 20 cm below the surface of the earth. • The dimensions of the base are increased by (2 meters) from the edge of incinerators • The rest of the accessories in all the trends even allows the worker directly feeding and maintenance work, cleaning and move easily taking into account the tendencies of the base toward the door for drainage of water.• The floor coating must be high-quality epoxy paint.• Install anti-rust and heat Umbrella of brick and steel (pyramid shape) of (5) meters height above the ground which installed with the edge of the concrete base by thick galvanized columns • This umbrella Cover the site furnace and allow bringing the chimney• The site is surrounded by an iron fence (sheet metal) 3 meters height from the surface of the earth in order to protect the incinerators from dust storms • The iron fence must have a 5 meters Width gate • Automatic anti-rust and heat electrical circuit must be provided • The furnaces are highly efficient, emissions-free, safe, and environmentally friendly and have capacity of not less than 3,000 kg of materials and the rate of burning at least 400 kg / h• The method of feeding the furnace through a side slot or from the top and the emission of the smoke is completely prevented.• a furnace Must have two rooms, one of them is the main room of not less than the “5” stoves to the process of burning materials and other secondary room of not less “2” stoves to burn resulting gas from the first process as well as the chimney• The main component of the body of the furnace is stainless steel box, the thickness of not less than 7 mm with a layer of zinc phosphate plated with aluminium reflector to heat• the thickness of the door of 150 mm and a hardness of not less than 170 kg / m 3 to be burnt, automatic comprehensive remote system.• Furnaces must be destructive enough to burn and incinerate the material which mentioned previously • furnaces must have certificates are supported global enterprises and government competent for environmental protection In the country of origin or the General Presidency of Meteorology and Environment Protection in Saudi Arabia• The oven can work for 24 hours so as to allow for the burning of materials for a period of not less than 12 consecutive hours and the remainder for cooling and provides full fuel tank with a capacity of 1000 L to turn on the oven.• Must have an automatic ignition and diesel is used• a furnace has the ability to withstand extreme temperatures up to “130o c And also, it guarantees continuous operation of which can be utilized for 24 hours with the ability to remove residues during the work of the oven, Insulating layer of calcium must be present in the rooms with Thickness not less than 50 mm and a wall thickness of 100 mm • Isolation of burning room: the space between the walls& nbsp;must be of the “stainless steel”. In addition, burn room must fill with Thermal insulation material.• Ensure that the combustion of materials emitted in the secondary room should be at least two seconds period and the room is lined with high-density ceramic fibbers• Incinerators must contain a system for processing (purification) gasses before emission of the smoke.• Incinerators must have the capacity of self-cooling after the end of the daily operating period.• Incinerators must have chimney not less than “4 meters” height from the surface of the oven, also, it must be thermally insulated and non-rust able, and must also be removable, installation and tide default.• Electrical capacity required “220/ 380-volt “60 hertz• Incinerators must be fitted with a control panel of the electronic keys to monitor all the necessary indicators of activation keys, as well as start-up and switch off so as to be isolated inside a metal box with the presence of the following:Alarm Sensor in the event of (crashes “burner” or purification device or heat leakage or internal connections and wiring)Monitors for the temperature of the roomsAerosols Filter indicators/ monitorsRoom temperature sensors Indicators for furnaces and index overloadTimer for Extinguish the oven automatically depending on the time required. • All equipment must be highly resistant to external conditions such as high temperature (50oc) • All doors must have special lock are not allowed non-persons appointed to work.• Providing fire extinguisher for each site with a capacity of 10 kg at least9.Metal fuel tank from black steel (capacity not less than 2500 litres) and shall be installed at the incinerator Room. The tank shall be provided with all necessary fittings including fill, vent, drain and overflow line, level indication and access for inspection and maintenance. Level switches shall be provided for the following services. (a) Low level alarm (b) High level alarm (c) Low level start of transfer pump (d) High level stop of transfer pump
Design, installation and commissioning of multi industrial waste incinerator. Capacity: 315 KG/HOUR SOLID WASTE/ OR 200 LITRES/HOUR LIQUID WASTE (with dual chamber system)1st chamber-870 Deg.C – 900 Deg.C2nd chamber-1000 deg.C – 1200 Deg.CIncinerator should have following criteria:radiant temperatureAdvanced gas treatment system to avoid emission of toxic gases (scrubbing system).Low consumption high efficiency compact automatic burning system.Low running and maintenance costsFully automatic and simple to operate control panelAfterburner PreheatDense refractory concrete lining rated at 1600 CSolid Hearth to allow maximum BurnoutLarge Top opening lid for easy loadingWide door for ash removalOptional Stainless Steel CasingHeat recovery optionIt has special metal seal structure, refractory, bricking art, air distribution of multi-stream circling and advanced end-gas treatment without second pollution. Provide automatic control for users. The system should passed appraisal, fill up national blank and become substitute for import products. It should have notable economic and social benefit. 1). Ignition transformer 2). Ignition rod 3). Digital temperature indicator 4). Temperature controller variable 5). Thermo couple (heat sensor) 6). Flame detector 7). U.V. Sensor 8). Electromechanical Solenoid valve 9). Low and high fire control governor. 10). Eye hole for visual indication. 11). Venturi Scrubber filtration system for smoke control emission. 12). Liquid spraying nozzles with the capacity of 25 % (20 nozzles).
Secondary chamber gas residence time shall be minimum 1 second at 1050 oC.Primary Chamber:Type: Static Solid HearthMaterial of Construction: Mild Steel, 5mm thickRefractory thickness: approx.115mm thickMaterial: Refractory bricks confirming to international standard.Temperature resistance: 1400 oCInsulation thickness: approx.115mm thickMaterial: Insulation bricks confirming to international standard.Waste Charging: Manual & Automatic waste charging.Ash Removal: Manual/automaticSecondary Chamber:Type : Static Solid HearthMaterial of Construction: Mild Steel, 5mm thickRefractory thickness: approx.115mm thickMaterial: Refractory bricks confirming to international standard.Temperature resistance: 1400 oC.Insulation thickness: approx.115mmMaterial: Insulation bricks confirming to international standard.Waste Charging: Manual & Automatic waste charging.Emergency Stack:Type: cylindrical, top mounted on venturi ejector.Material of Construction: Mild Steel, 3mm thick.Refractory: 75mm thick castable.Insulation: 25mm thick castable.Quencher:Material of construction of outer body: Mild Steel refractory lined from inside.Shall have water circulation system with centrifugal pump.It shall have to reduce flue gas temperature before venturi scrubber.Shall provide pump motor of suitable capacity.Air Pollution Control Device C Venturi ScrubberType: High pressure jet type.MOC: Stainless steel C 316L.Temperature at the outlet: 78-80 oCScrubbing Media: Water with 5% causticRe- Circulation Pump for Venturi ScrubberType: CentrifugalApplication: PP/SSPiping : PPRDroplet Separator & Re-Circulation Tank (Integral)Type: CyclonicApplication: To separate water droplets from flue gasesMaterial of Construction: Mild Steel Rubber lined 3mm thickI.D. Fan:Type: High pressure centrifugalMaterial of Construction: Stainless steel 304, impeller and mild steel rubber lined castingDrive: BelCombustion Fan:Type: CentrifugalModulation: Manual damper controlMaterial of Construction: Mild SteelDrive: Direct drive